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LED Bulb Automatic Assembly Production Line
LED Bulb Automatic Assembly Production Line

Load the plastic lamp cup and install the PCB board, 1.5 worker—install aluminum cooling plate, brush thermal grease—install the light source plate, 1 worker —automatic lock screw (including the screw detecting) —defective product remove—Middle wire shapping—load the lamp base (E27/B22) —cutting the middle wire—load the lamp base (E27/B22) —Press the rivert (B22 welding) —testing—defective product remove—press the needle—gluing—clasp the lamp shell—marking—aging testing—cleaning and packaging.

Whole set machine divide into 3 section, Light source plate assembly, lamp holder and lamp housing assembly, finished products aging. Customers can according to own requirement selective, and each section can be freely combination.
 
Bulb Lamp Production Line Layout
 

Bulb Lamp Production Line Layout

Equipment

Light Source Plate Assembly Machine

LED Bulb Assembly Conveyor Chain

LED Cap and Bulb Shell Assembly Machine

Buffer Chain

LED Lamp Aging Machine

Worker Amount

3

0

1

0

0

Function Introduction

1. Put driver into the holder to the station
2. Install heat conductive plate
3. Coated the heat-conducting glue
4. Install the light source plate
5. Lock screw
6. Screw detecting
7. Rework to remove
8. Unload the product

The lamp-socket transportation and lamp holder assembly machine online connection

1. Middle wire shaping
2. Load the B22/E27 lamp cap
3. Twist the lamp cap (E27)
4. Cutting the wire
5. Press the rivet (B22 welding)
6. Power detecting
7. Defective product remove
8. Press needle (16 needles)
9. Gluing clap the bulb shell

Bulb shell transportation connecting with the manipulator to aging machine

1. Preheating area
2. Aging area A
3. Aging area B
4. Aging area C

Efficiency

1200+pcs/h

1200+pcs/h

1200+pcs/h

1200+pcs/h

1200+pcs/h

Press Rate

99%

99%

99%

99%

99%

Control System

Mitsubishi System

Mitsubishi System

Mitsubishi System

Mitsubishi System

Mitsubishi System

Power

1KW

0.75KW

1KW

1.5KW

20KW

 

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